Mechanics and energy analysis on molten pool spreading during laser solid forming

This paper studies the issue that the molten pool width gradually increases under some conditions during laser solid forming (LSF), which can decrease the shape and dimension accuracy of LSFed component to a large extent. By using the statics analysis method and calculating the interfacial tensions at the solid-liquid-gas triple point of molten pool, the proposed two-dimensional (2D) cross-sectional model of single deposition layer illustrates qualitatively that the deposition width would increase with the increasing pool temperature at a certain powder feeding rate, which we called the pool spread behavior here. Meanwhile, by calculating the maximum equilibrium contact angle for keeping solid-liquid-gas triple point balance, it is found that the molten pool is solidified during non-equilibrium state. Furthermore, in order to control the pool temperature and decrease pool spread amount, the optimal match of pool energy and mass inputs is determined for obtaining an optimum balance between the energy input and deposition efficiencies.     

送粉角度对激光熔覆铁基复合涂层形状特征的影响

通过分析激光熔覆过程中光束、粉末和熔池间的作用机理,建立了送粉式激光熔覆材料有效利用率的数学模型,在此基础上推导了送粉角度与工艺参数之间的定量关系式,并计算了不同送粉角度下的熔覆材料有效利用率、熔高和横截面积。结果表明,在熔覆工艺参数不变的条件下,理论计算的熔覆材料有效利用率、熔覆层高度和横截面积均随送粉角度的增加而增大,且均高于实验检测值。激光熔覆过程中,由于粉末烧损和机械损失,使熔覆材料有效利用率、熔高和横截面积随送粉角度变化出现最大值,理想送粉角度为60。     

Fundamental relationships between deformation-induced surface roughness,critical strain localisation and failure in AA5754-O

This research employs two approaches to characterise the apparent structure observed in localised strain maps constructed from surface topography data acquired from AA5754-O sheet stock that was deformed in three in-plane stretching modes. The first uses a conventional two-point autocorrelation function (ACF), while the second uses the combination of the eigenvalue spectrum associated with each map and information theory. The results from the ACF analysis are inconclusive, implying that this technique lacks the sensitivity necessary to quantify the relationships between multi-point clustering and strain localisation. The information theory-based approach reveals that the relative spectral entropy increases monotonically, attains a maximum and then decreases sharply to the failure strain. This behaviour occurs in all three strain modes and results from two competing processes: one where the formation of structure is favourable and one where it is not. The crossover point is a clear indicator of the onset of critical strain localisation and, therefore, can be regarded as a precursor to failure because once the dominant process shifts, additional strain results in the precipitate formation of a critical strain localisation event.     

Application of inverse finite element method in tube hydroforming modeling

In tube hydroforming, the inverse finite element method (IFEM) has been used for estimating the initial length of tube, axial feeding and fluid pressure. The already developed IFEM algorithm used in this work is based on the total deformation theory of plasticity. Although the nature of tube hydroforming is three-dimensional deformation, in this paper a modeling technique has been used to perform the computations in two-dimensional space. Therefore, compared with conventional forward finite element methods, the present computations are quite fast with no trial and error process. In addition, the solution provides all the components of strain. Using the forming limit diagram (FLD), the components of strain can lead us to measure the potentials for failures or wrinkles during the deformation. The results of analysis for free bulging and square bulging have been compared with some published experimental data and the results obtained by conventional commercial software.     

Isosorbide‐based polysebacates as polymeric components for development of in situ forming implants

In situ forming implants (ISFIs) appear to be a convenient drug delivery system, alternative to conventional preformed implants and microparticles for parenteral drug delivery applications. It has been shown that they offer several advantages including easy and minimally invasive application, potential for local/site‐specific drug delivery that allows reduction of side effects associated with systemic administration of drug. A few ISFI formulations based on poly(α‐hydroxy acids), solidifying by solid phase separation, are currently commercially available. In this work, polyesters based on sebacic acid, isosorbide, and optionally 1,2‐propanediol were synthesized and characterized. Poly(isosorbide sebacate‐co‐1,2‐propylene sebacate) (PISEBPG) was chosen as an essential constituent of new ISFI formulations dedicated to controlled release of doxycycline hyclate (DOXY). Basic characteristics of new ISFI formulations were investigated. In particular, the influence of addition of a relatively hydrophobic cosolvent (triacetin, TA) to a more hydrophilic 1‐methyl‐2‐pyrrolidone (NMP) as well as the presence of calcium carbonate (CAC) on the morphology of resulted depots and DOXY release profile was evaluated. Scanning electron microscopy (SEM) analysis revealed that the presence of TA resulted in more porous morphology of the depots. DOXY has been releasing continuously from depots in vitro within 12 weeks depending on the composition. The release profile of the PISEBPG‐based formulation containing CAC indicates that it could be useful where short‐term (up to 14 d), rapid release of the antibiotic is required, while formulation without CAC, where after 21 days about 50% of the drug loaded may still be available for release, may be better for the long‐term delivery of DOXY.     

Tracer diffusion in glassforming liquids

In the last decades, a wide collection of experimental evidence has been found in the study of supercooled glassformers on the existence of a crossover between two dynamical regimes at a temperature T_c. We discuss the validity of the Vogel-Fulcher-Tammann in both regions. The breakdown of the Stokes-Einstein relation below T_c is presented, indicating that the diffusion coefficient of a tracer becomes decoupled from the viscosity through an exponent ξ, and the diffusion process is intensified. We verify that a temperature shift on the diffusion coefficient introduces the same effect as the Stokes-Einstein breakdown equation. We present the dependence of this exponent on the ratio between the radii of the tracer and the host liquid molecule.     

Transition-metal free synthesis of diaryl vinyl selenides: a simple synthetic approach with high selectivity

A simple, highly efficient synthetic protocol is developed for the synthesis of unsymmetrical diaryl vinyl selenides from diaryldiselenide and β-bromo styrene under transition-metal free conditions in N,N′-dimethyl propylene urea and 130 °C to afford high yields and excellent selectivities. This method provides a new strategy to fabricate a wide variety of important substituted molecular skeletons and an alternative to conventionally used metal salts, additives, and ligands.     

蜂窝状Ho改性Fe-Mn/TiO2催化剂的制备及其低温选择催化还原(SCR)脱硝性能

采用模压法制备了蜂窝状Ho改性的Fe-Mn/TiO₂催化剂,研究了结构助剂、黏合剂和造孔剂等对成型催化剂低温选择催化还原（SCR）脱硝性能的影响。优选出一套理想的成型参数：水粉质量比为40%且逐次分批加入;结构助剂玻璃纤维的用量为10%（质量分数）;黏合剂羧甲基纤维素的用量为5%（质量分数）;助挤剂甘油的添加量为10%（质量分数）且分批加入;造孔剂活性炭粉的用量为2%（质量分数）。该蜂窝状催化剂在120 ℃下脱硝率维持在90%以上,并且在SO₂体积分数低于0.02%时具有一定的抗硫抗水性。表征结果表明,成型后蜂窝状催化剂比表面积降低,颗粒分散程度明显减弱,并且表面酸量和表面Mn⁴⁺含量下降,对催化活性有一定的影响。     

Synthesis and applications of a new palladacycle as a high active catalyst in the Suzuki couplings

The reaction of biphenyl-based phosphine P(o-C₆H₄Me)Ph₂ (1) with Pd(OAc)₂ in toluene affords the air and water stable palladacycle (2) as a binuclear compound which has been characterized by multi-nuclear NMR spectroscopy and elemental analysis as a mixture of cis and trans isomers with relative intensity of 1:3, respectively. This palladacycle is a highly efficient catalyst precursor for the coupling of aryl boronic acids and aryl halides. Both activated and deactivated aryl bromides and chlorides are efficiently coupled in the presence of 2 to furnish the corresponding cross-coupled products in excellent yields, and a wide variety of functional groups are tolerated in aryl halides. This methodology has also been extended for the coupling of bromoarylphosphines and bromoarylphosphine oxides with aryl boronic acids for the generation of hindered corresponding products.     

Laser forming of a bowl shaped surface with a stationary laser beam

Despite a lot of research done in the field of laser forming, generation of a symmetric bowl shaped surface by this process is still a challenge mainly because only a portion of the sheet is momentarily deformed in this process, unlike conventional sheet metal forming like deep drawing where the entire blank undergoes forming simultaneously reducing asymmetry to a minimum. The motion of laser beam also makes the process asymmetric. To counter these limitations this work proposes a new approach for laser forming of a bowl shaped surface by irradiating the centre of a flat circular blank with a stationary laser beam. With high power lasers, power density sufficient for laser forming, can be availed at reasonably large spot sizes. This advantage is exploited in this technique. Effects of duration of laser irradiation and beam spot diameter on the amount of bending and asymmetry in the formed surface were investigated. Laser power was kept constant while varying irradiation time. While varying laser spot diameter laser power was chosen so as to keep the surface temperature nearly constant at just below melting. Experimental conditions promoted almost uniform heating through sheet thickness. The amount of bending increased with irradiation time and spot diameter. It was interesting to observe that blanks bent towards the laser beam for smaller laser beam diameters and the reverse happened for larger spot diameters (~10 times of the sheet thickness). Effect of spot diameter variation has been explained with the help of coupled thermal-structural finite element simulations.